Pattern Maker Job at BQC Foundry, Lebanon, PA

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  • BQC Foundry
  • Lebanon, PA

Job Description

Job Description

Job Description

Description:

Summary Description:

Assist Engineering & Quality Manager in completing tool order in a timely fashion as they relate to bench processes.

Essential Functions:

  • Machined Tooling
  • After patterns have been machined, ensure that the pattern meets specifications and verify quality.
  • Mount gating.
  • Install venting.
  • Wood Tooling
  • Studies customer prints and determines components needed to make patterns.
  • Makes master wood patterns in compliance with the customer’s specifications.
  • Mounts the pattern on a board, rigs it to the flask size and adds the gating.
  • General Pattern Work
  • Upon request, checks current patterns to determine if an existing pattern can be used to meet the customer’s requirements or whether an existing pattern can be modified to do so.
  • Makes on-line repairs to patterns as requested or required.
  • Repairs core boxes as required.
  • Rigs shell core boxes to fit shell core machines.
  • Assists in troubleshooting problem products to determine needed modifications to patterns.
  • Work with CAD designers to make sure that tool orders are in place for all bench work.
  • Maintains a clean work area.
  • Carries out all duties & responsibilities in full accordance with the Company’s policies & procedures.

Non-Essential Job Functions:

  • Records time in Odyssey and through tool orders.
  • Performs other related duties as required or requested.
  • Specific Job Rules/Quality Procedures
  • Gating and venting questions should be referred to the Engineering &Quality Manager
  • During the course of any pattern repair work, check equipment for dents, nicks, flat spots, lettering, etc. Repair as necessary to eliminate scrap or re-work.
  • Equipment Used to Perform Job:
  • Manual Drills
  • Drill Press
  • Vertical band saw
  • Hand drills
  • Mandatory Personal Protective & Safety Equipment:
  • Safety Glasses
  • Hearing Protection (while working in elevated noise areas)
  • Safety Shoes
  • Leather Gloves
  • Safety Rules & Functions:
  • Solvents, glues, paints, aerosols & other flammables must be kept in metal safety cabinet when in bulk.
  • Machine Guards:
  • Radial saws must have blade guards on each side of the blade and an automatic retraction mechanism in place before operating.
  • Table saws must have guards in place at all times.
  • Band saws must have a guard over the entire non-cutting portion of the blade before operating.
  • Grinding wheel tool rests must be within 1/8” of wheel surface at all times. Tongue guards may not have more than ¼” clearance and the spindle nut must be covered.
  • Any tools with mushroomed heads, loose handles, etc. are strictly prohibited and should be replaced or repaired.
  • Only approved air nozzles/blow guns with safety tips are to be used; Air nozzles/blow guns are not to be altered in any manner.
  • Do not leave machines running while unattended.
  • Loose clothing may not be worn when operating equipment.
  • Maintain clear isles (not blocking exits, extinguishers, etc.)
  • Follow all other department & plant-wide safety rules.
  • Carries out all duties & responsibilities in full accordance with the Company’s safety program & procedures.

Requirements:

Skills or Experience Required:

  • Must have High School diploma or GED.

Other Position Demands or Requirements:

  • Must be able to use the following machines, tools, equipment and/or work aids:
  • Manual Mills
  • Drill Press
  • Vertical band saw
  • Hand drills

Job Tags

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